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Aluminum CNC Machining Services Aluminum CNC Machining Services

Aluminum CNC Machining Services

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Aluminum CNC Machining


Aluminum CNC Machining Parts

Expert Aluminum Machining Team

 

24/7 CNC Machining Facility with Samples Ready in 7-10 Days

 


 

With the rising popularity of lightweight metals, aluminum machined parts have become the preferred choice across various industries. Backed by extensive machining expertise, VMT has specialized in CNC aluminum machining for many years.

 

We specialize in producing high-precision, complex custom CNC machined aluminum parts, covering every stage from prototyping to mass production. Our advanced equipment and expert team ensure exceptional product quality and consistency. We are capable of machining a wide range of aluminum alloy components to meet strict tolerance requirements, delivering efficient production and outstanding solutions for your projects.

CNC Machined Aluminum Prototypes

 

Aluminum CNC prototyping is a critical step before mass production of aluminum parts, enabling effective validation of complex designs and pre-production testing to help you quickly identify and solve potential issues.

 

Our internal processes are efficient, precise, and cost-competitive, ensuring high-quality aluminum prototypes. Our engineering team carefully reviews each project and customizes the most suitable machining solutions based on your design requirements, such as extrusion, die casting, welding, electrical discharge machining (EDM), or wire EDM. This ensures that the process is efficient and meets your budget, timeline, and material specifications.

Custom Aluminum Parts Machining and Manufacturing Surface Finishing

Custom Aluminum Parts Machining and Manufacturing

 

If you are looking for custom aluminum machining services, we are your ideal choice. With our advanced technology, extensive experience, and professional expertise, we offer cost-effective production solutions. Since 2015, we have been ISO 9001:2015 certified, along with IATF 16949 and SGS factory audits. We adhere to ISO 9001 quality standards, combining efficient production with flexible customization to ensure fast delivery of complex projects with exceptional quality.

 

We also provide comprehensive surface treatments for aluminum parts, including anodizing, sandblasting, shot peening, polishing, electrophoresis, chrome plating, powder coating, PVD, and painting.

Aluminum Alloy CNC Machining Parts

Aluminum Alloy CNC Machining

 

In CNC machining, raw aluminum blocks are precisely cut into the desired shapes using CNC machines, allowing the production of various complex aluminum parts. Aluminum alloys are highly machinable, ductile, and offer an excellent strength-to-weight ratio. They also exhibit outstanding thermal and electrical conductivity, low density, and natural corrosion resistance. Through anodizing, their protective qualities can be further enhanced.

 

With a high strength-to-weight ratio, aluminum alloys are ideal for applications requiring both metal strength and lightweight properties. Custom aluminum machining is a top choice for meeting precise and versatile requirements.

 

 

Aluminum Materials: 6061, 2024, 5052, 5083, 6061-T6, 6063, 6082, 7075, 7075-T6, ADC12 (A380)

 

Advantages

 

  • High machinability and ductility: Aluminum alloys are easy to machine and form.
  • Excellent strength-to-weight ratio: Ideal for lightweight, high-strength applications.
  • Good thermal and electrical conductivity: Suitable for heat-sensitive or electronic components.
  • Low density and natural corrosion resistance: Enhances durability and performance.
  • Anodizable: Surface protection and aesthetic customization options.

 

Disadvantages

 

  • Lower strength: Compared to other metals like steel.
  • Susceptible to deformation: Under heavy loads or stresses.
  • Low fatigue strength: Limits its use in applications requiring repeated load cycles.
  • Relatively high cost: Particularly for specific high-grade aluminum alloys.

Price: $$

 

Delivery Time: < 10 days

 

Wall Thickness: 0.75 mm

 

Tolerance: ±0.125 mm (±0.005 inches)

 

Maximum Part Size: 200 x 80 x 100 cm

 

 

 

 

Applications

 

CNC machining enables the production of high-performance, high-precision, and highly repeatable metal and plastic parts. It supports both 3-axis and 5-axis CNC milling services and finds extensive applications across industries such as aerospace, automotive, and electronics. CNC machining delivers high-quality custom parts tailored to diverse requirements.

 

 

 

6061 Aluminum CNC Machining Parts

6061 Aluminum

 

A versatile and widely used alloy, renowned for its excellent machinability, weldability, and corrosion resistance. It is an ideal choice for structural applications, bicycle frames, aerospace components, and automotive parts.

 

Yield Tensile Strength (MPa): 276

Fatigue Strength (MPa): 96
Elongation at Break (%): 17
Hardness (Brinell): 95
Density (g/cm³): 2.70
Melting Point: 580–652°C

 

2024 Aluminum CNC Machining Parts

2024 Aluminum

 

This high-performance alloy is commonly used in aerospace due to its exceptional fatigue resistance and high strength-to-weight ratio. It is ideal for manufacturing aircraft structures, truck wheels, and automotive components.

 

Yield Tensile Strength (MPa): 325

Fatigue Strength (MPa): 140
Elongation at Break (%): 20
Hardness (Brinell):120
Density (g/cm³):2.78
Melting Point: 630–650°C

 

5052 Aluminum CNC Machining Parts

5052 Aluminum

 

This alloy is renowned for its excellent corrosion resistance, making it widely used in marine structures, chemical containers, and the construction industry. Its high malleability also makes it a preferred material for CNC machining.

 

Yield Tensile Strength (MPa): 193

Fatigue Strength (MPa): 115
Elongation at Break (%): 12
Hardness (Brinell):60
Density (g/cm³):2.68
Melting Point: 607°C–650°C

 

5083 CNC Aluminum Lnline Skate Frame Machining

5083 Aluminum

 

This aluminum alloy offers high strength and excellent corrosion resistance, making it ideal for marine applications, high-pressure vessels, and low-temperature environments. Its superior fatigue resistance ensures outstanding performance under extreme conditions.

 

Yield Tensile Strength (MPa): 275

Fatigue Strength (MPa): 125
Elongation at Break (%): 12
Hardness (Brinell):75
Density (g/cm³):2.66
Melting Point: 660°C

 

6061-T6 CNC Aluminum Machining Drone Parts

6061-T6 Aluminum

 

An upgraded heat-treated version of 6061, this alloy offers enhanced strength while maintaining excellent machinability and weldability. It is ideal for high-pressure environments, such as aircraft, automotive components, and structural applications.

 

Yield Tensile Strength (MPa): 276

Fatigue Strength (MPa): 96
Elongation at Break (%): 10–12
Hardness (Brinell):95
Density (g/cm³):2.70
Melting Point: 582–652°C

 

 

6063 Aluminum CNC Machining Parts

6063 Aluminum

 

This alloy is widely favored in the construction industry for its excellent surface finish, strong corrosion resistance, and ease of forming. It is commonly used for manufacturing window frames, irrigation pipes, and decorative trims.

 

Yield Tensile Strength (MPa): 214

Fatigue Strength (MPa): 65
Elongation at Break (%): 12
Hardness (Brinell):73
Density (g/cm³):2.70
Melting Point: 600–655°C

 

 

6082 Aluminum CNC Machining Parts

6082 Aluminum

 

The 6082 alloy is strong and durable, offering exceptional mechanical properties and corrosion resistance. It is ideal for high-strength applications such as bridges, cranes, and trusses, and is also widely used in marine engineering and construction industries.

 

Yield Tensile Strength (MPa): 260

Fatigue Strength (MPa): 7
Elongation at Break (%): 10–12
Hardness (Brinell):95
Density (g/cm³):2.70
Melting Point: 600–660°C

 

7075 Aluminum Communication cavity 5-axis CNC machining parts

7075 Aluminum

 

This high-strength alloy exhibits excellent fatigue resistance, making it widely used in aerospace and military applications. It is ideal for manufacturing aircraft components, gears, and high-stress structural elements.

 

Yield Tensile Strength (MPa): 503

Fatigue Strength (MPa): 160
Elongation at Break (%): 11
Hardness (Brinell):150
Density (g/cm³):2.81
Melting Point: 475–635°C

 

 

7075-T6 Aluminum Laser galvanometer CNC machining parts

7075-T6 Aluminum

 

7075-T6 aluminum is widely used in aerospace, military, automotive, and mold processing industries due to its high strength, high hardness, excellent mechanical properties, and corrosion resistance.

 

Yield Tensile Strength (MPa): 503

Fatigue Strength (MPa): 159
Elongation at Break (%): 11
Hardness (Brinell):150
Density (g/cm³):2.81
Melting Point: 475–635°C

 

 

ADC12 (A380) Aluminum Communication cavity Custom 5-axis CNC machining parts

ADC12 (A380) Aluminum

 

This alloy is a common material for die-cast parts, renowned for its excellent castability, balanced strength, and corrosion resistance. Its durability and precision casting capabilities make it a popular choice among machinists for manufacturing automotive components, electronic device enclosures, and industrial machinery parts.

 

Yield Tensile Strength (MPa): 160

Fatigue Strength (MPa): 130
Elongation at Break (%): 3.5
Hardness (Brinell):80
Density (g/cm³):2.74
Melting Point: 660.32°C

 

6060 Aluminum Hard anodized CNC machined parts

6060 Aluminum

 

6060 aluminum alloy is a high-strength, heat-treatable alloy known for its excellent mechanical properties, resistance to deformation after machining, and good weldability. It is widely used in applications such as aircraft components, couplings, brake pistons, valves, magnetic heads, and electronic accessories.

 

Yield Tensile Strength (MPa): 190

Fatigue Strength (MPa): 215
Elongation at Break (%): 8
Hardness (Brinell):75
Density (g/cm³):2.71
Melting Point: 585–630°C

 

7050 Aluminum Radiator precision CNC machining parts

7050 Aluminum

 

7050 aluminum is widely used in aerospace, mold processing, and mechanical equipment due to its high strength, excellent corrosion resistance, and heat-treatability. It is particularly suitable for manufacturing high-strength components such as aircraft structural parts, medium and thick plate extrusions, open die forgings, and die forgings.

 

Yield Tensile Strength (MPa): 510

Fatigue Strength (MPa): 159
Elongation at Break (%): 6
Hardness (Brinell):135
Density (g/cm³):2.83
Melting Point: 477–635°C

 

 

 

Aluminum CNC Machined Parts Gallery

 

 

Aluminum CNC Machined Parts

CNC Aluminum Machined Parts

Communication cavity precision CNC machining parts

Custom Aluminum CNC Machining Parts

Red oil-sprayed aluminum CNC machining parts

Black anodized aluminum CNC machined parts

Custom Aluminum Machining CNC Parts

Aluminum CNC Prototyping Machining Parts

 

 

 

Aluminum CNC Machining Capabilities

Aluminum CNC Machining Capabilities

 

VMT is dedicated to providing customers with high-precision, complex component production and machining solutions, covering the entire process from prototype development to mass production. Below are our core machining capabilities:

 

Multi-Axis Machining (3-axis, 4-axis, 5-axis CNC): Our multi-axis CNC machining centers provide efficient cutting for multi-angle, complex surfaces, achieving exceptional precision. Ideal for manufacturing parts with intricate geometries and stringent tolerance requirements.

CNC Milling: High-precision CNC milling services for complex parts with strict tolerance demands.

CNC Turning: CNC turning for cylindrical parts, delivering smooth surfaces and precise dimensions.

Rapid Prototyping: From design to prototype, we offer fast machining services that utilize CNC technology to deliver high-precision parts with short lead times. This accelerates product development and helps clients bring products to market faster.

Precision Machining: VMT excels in micrometer-level precision machining, achieving tolerances within 0.01mm. Perfect for components requiring high dimensional accuracy and surface finish, such as those used in medical, aerospace, and electronics applications.

Wide Range of Materials: We specialize in machining various metals (aluminum, titanium, stainless steel, copper) and engineering plastics. Our expertise ensures optimal adjustment of machining parameters based on material characteristics, guaranteeing product quality and performance.

Customized Small-Batch and Mass Production: Whether small-batch customization or large-scale production, we adapt our manufacturing solutions to meet client needs, ensuring timely delivery and consistent quality.

Quality Control: Adhering to ISO quality management standards, we employ advanced equipment such as coordinate measuring machines (CMM) and laser scanners to monitor quality at every step, ensuring precision and consistency in every product.

 

Aluminum CNC Machining Parts Surface Finishing

Aluminum Parts Surface Finishing Options

 

 

VMT offers a variety of surface treatments for aluminum CNC machining, ensuring exceptional product quality for every part. Each surface treatment is customized based on the characteristics of the aluminum components. Among these, anodizing is the most popular, including both standard and hard anodizing. Other options, such as electroplating, sandblasting, and polishing, are also available to enhance the alloy's wear resistance, corrosion resistance, mechanical properties, and appearance.

 

 

As-machined Aluminum parts

As Machined

Anodizing Aluminum CNC Machining Parts

Anodizing

Electroplating Aluminum CNC Machining Parts

Electroplating

Sandblasting Anodizing Aluminum CNC Machining Parts

Sandblasting

Polishing Aluminum CNC Machining Parts

Polishing

Electrophoresis Aluminum CNC Machined Parts

Electrophoresis

Painting Aluminum CNC Machined Parts

Painting

Powder Coating Aluminum CNC Machining Parts

Powder coating

 

 

 

Rapid CNC Aluminum Prototyping Machining

Flexible Turnaround Time

 

We customize production schedules for various projects to ensure we meet your aluminum CNC machining needs.

 

Project Type

Urgent high-Precision Samples

Aluminum Prototype Manufacturing

 

Molding Requirements

 

High-Volume Production

Turnaround Time

24-Hour Delivery

Simple Parts: 1–3 days,Complex Parts: 3–7 days

Mold Production: Completed in 5 days, with samples delivered within 7 days.

Lead Times: Depend on part complexity, with typical delivery within 2–4 weeks, always meeting customer deadlines.

 

 

For projects with urgent deadlines, please contact us immediately for expedited processing.

 

 

 

Advantages and Disadvantages of Aluminum Alloy CNC Machining

 

 

Aluminum alloys have significant advantages and disadvantages in CNC machining. The following are the advantages and limitations of aluminum alloys in CNC machining:

 

 

Advantages

 

 

  • Ease of Machining: Aluminum alloys are relatively soft, producing low cutting resistance during machining. This allows for efficient cutting and forming, which helps reduce machining time and minimizes tool wear.
  • High Precision: Aluminum alloys exhibit minimal thermal deformation during machining, resulting in excellent surface finish. They are ideal for producing precision components, meeting stringent tolerance requirements, and delivering superior surface quality.
  • Lightweight: With a low density, aluminum alloys are the perfect material for lightweight components. This makes them highly sought after in weight-sensitive industries like aerospace and automotive.
  • Corrosion Resistance: Aluminum naturally forms an oxide layer that provides effective corrosion protection, making it suitable for parts exposed to outdoor and humid environments.
  • Excellent Thermal and Electrical Conductivity: Aluminum alloys have high thermal and electrical conductivity, making them ideal for applications requiring efficient heat dissipation and electrical performance, such as electronic devices and heat sinks.
  • Recyclability: Aluminum alloys are 100% recyclable with low energy requirements for the recycling process, making them an environmentally friendly material choice.

Disadvantages

 

 

  • Relatively Low Strength and Hardness: Compared to steel, aluminum alloys have lower strength and hardness, making them less suitable for high-load or heavy-duty applications. They are not as durable as steel in environments requiring high strength.
  • Susceptible to Scratches: Due to their softer texture, aluminum alloy surfaces are prone to scratches and dents. This requires extra care during machining, transportation, and installation to prevent damage.
  • Deformation at High Temperatures: Aluminum alloys tend to soften and deform in high-temperature environments, limiting their use in applications requiring high-temperature resistance.
  • Low Fatigue Strength: Aluminum alloys are more likely to experience fatigue cracking under prolonged cyclic stress, making them unsuitable for parts subjected to continuous vibrations or repeated stress.
  • Higher Cost: While standard aluminum materials are moderately priced, high-performance aluminum alloys, especially those used in aerospace and aviation, can be significantly more expensive.

 

 

 

CNC Machining Aluminum Parts Application

Application of CNC Machining Aluminum Parts

 

 

The excellent properties of aluminum alloys make them widely used in many fields, including but not limited to:

 

 

  • Aerospace: Aircraft structural components, Wing parts.
  • Automotive Manufacturing: Car bodies, Wheels, Engine components.
  • Electronics and Electrical: Heat sinks, Enclosures, Chip brackets.
  • Machinery: High-precision components, Brackets, Structural parts.
  • Architectural and Decorative: Door and window frames, Curtain wall systems.

 

 

 

Frequently Asked Questions

 

 

What is the Best Aluminum for CNC Machining?

The best aluminum for CNC machining is 6061 aluminum alloy, known for its excellent machinability, moderate strength, strong corrosion resistance, and cost-effectiveness. Additionally, 7075 aluminum alloy is highly suitable for applications requiring high strength.

What is the Minimum Thickness for CNC Aluminum?

The minimum thickness for CNC machined aluminum generally depends on the equipment and process requirements. Typically, 0.5mm is a common minimum thickness, but high-precision equipment is required to prevent deformation and breakage.

What is CNC Machined Aluminum?

CNC machined aluminum refers to the process of cutting, engraving, or drilling aluminum materials using computer numerical control (CNC) equipment. By programming and controlling the cutting tools, high-precision machining of aluminum is achieved. This process is widely used for prototyping, part production, and large-scale manufacturing.

What is the Difference Between CNC 7075 and 6061 Aluminum?

7075 Aluminum Alloy: Known for its high strength and excellent fatigue resistance, but it has relatively lower corrosion resistance. It is commonly used in aerospace applications and other high-strength environments.

6061 Aluminum Alloy: Offers moderate strength, better corrosion resistance, and superior machinability. It is suitable for mechanical parts, structural components, and general industrial applications.

Summary:
7075: Ideal for high-strength requirements.
6061: Versatile for a wide range of industrial applications due to its balanced properties.

What is the Most Common Machined Aluminum?

6061 aluminum alloy is the most common CNC machined aluminum due to its reasonable cost, excellent machinability, good strength, and corrosion resistance.

Which Aluminum Has the Best Bendability and Strength?

Best Bendability: 5052 aluminum alloy, known for its high ductility and excellent bending properties.
Highest Strength: 7075 aluminum alloy, famous for its high strength but with slightly inferior bending performance.

What Causes Pitting and Holes in Machined Aluminum Surfaces?

Material Issues: Impurities or air pockets in the aluminum.
Casting Defects: Uneven cooling during casting leading to trapped gases.
Machining Problems: Dull cutting tools or improper feed rates.
Processing Environment: Contaminated coolant or air pollutants.

How to Reduce Burrs in CNC Machined Aluminum Parts?

Optimize Tool Selection: Use sharp tools and choose appropriate tool materials based on aluminum hardness.
Adjust Cutting Parameters: Reduce feed rates and optimize cutting depth.
Enhance Cooling: Use suitable coolant to prevent heat buildup, which can cause burrs.
Deburring Process: Post-processing with manual deburring tools or mechanical deburring equipment.

What is the Typical Lead Time for Aluminum Machining Projects?

Lead times depend on project size and complexity:

  • Prototyping: Delivered within 1–2 weeks.
  • Small-Batch Production: 2–4 weeks.
  • Large-Batch Production: 4–8 weeks, depending on order size and surface treatment requirements.

Clear requirements and advanced planning can further optimize lead times.

 

 

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Customer Reviews

Bluetooth headset charger housing customer
Bluetooth headset charger housing customer
icon icon icon icon icon 2024-08-02

The manufacturer is strongly recommended. In the past few years of cooperation we have ordered several machined products from aluminum and stainless steel. These products are manufactured in compliance with tolerance requirements and require product finish. Now I have ordered another one. The service is excellent and any questions can be answered and resolved in time.

AN Automotive Oil Cooling Joint Customer
AN Automotive Oil Cooling Joint Customer
icon icon icon icon icon 2021-05-13

The dimensions are all customized according to my drawings no tolerance issues and the parts are delivered on time. I am very satisfied with it.

Flashlight shell machining customers
Flashlight shell machining customers
icon icon icon icon icon 2021-04-06

I pay much attention to the surface treatment aspect of this product. I was a little worried about the cooperation at the beginning. I am very satisfied with the product now and hope to cooperate for a long time.

AN8 Straight PTFE Hose End Fitting
AN8 Straight PTFE Hose End Fitting
icon icon icon icon icon 2022-09-22

AN8 Straight PTFE Hose End Fitting for PTFE Fuel Line Fitting Adapter Black Blue Red

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