VMT is committed to providing our customers with quality CNC machined parts by using the best raw materials to manufacture the parts. For 13 years, we have manufactured parts and cooperated with customers in different industries. In order to ensure that the customer's prototype and small batch precision machining parts are produced within 24 hours, we have prepared 40 kinds of material inventory, which has already covered plastic materials and metal materials, and some materials have been approved by IMDS. For any prototyping and production project, our experienced team can advise you on the best material based on material properties, cost requirements, and cost.
Metal CNC Machining Materials
We can custom CNC machine parts to your material, for the confidence that we are your material selection experts. Check out our available materials below. If you still don't know how to choose the right part processing material, please contact our CNC machining and manufacturing team immediately.
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Advantages of Metal Materials:
High Strength and Durability: Metal materials are known for their superior mechanical properties, including high strength, toughness, and durability. This makes them suitable for applications where parts need to withstand heavy loads or harsh environments.
Disadvantages of Metal Materials:
Higher Cost: Metal materials are typically more expensive compared to plastic materials, which can affect the overall cost of the CNC machining project.
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Wide Range of Surface Finishing Options:
Metal materials can be easily finished with various surface treatments, such as polishing, plating, anodizing, and powder coating, to achieve desired aesthetics or functional properties.
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Aluminum Material |
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Grades: AL6061, AL7075, AL2014, AL2024, AL5052, AL6063, AL1060, AL1070/, AL1080 etc. |
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Advantages: low density, high hardness, high strength, good electrical and thermal conductivity, excellent corrosion resistance and chemical resistance, easy processing, recyclability, widely used in the production of structural parts, housings, heat sinks, etc. |
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Disadvantages: low strength, easy to break, soft and low strength compared with other materials. |
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Application industries: aerospace, automotive, electronics, etc. | ||
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Stainless Steel Material |
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Grades: 304L, 316L, 301, 304, 430 etc. |
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Advantages: chemical corrosion and electrochemical corrosion resistance, heat resistance, high-temperature resistance, high hardness, oxidation resistance, good plasticity, good weldability, the small tendency to thermal cracking, etc. |
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Disadvantages: high cost, not resistant to corrosion of alkaline media, low thermal conductivity, difficult to process, etc. |
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Application industries: aerospace, automotive, medical, food processing, building and construction, etc. | ||
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Steel Material |
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Grades: 1015, 1045, 1020 etc. |
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Advantages: good machinability, excellent electrical conductivity, widely used in the manufacture of machine parts, molds, etc. |
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Disadvantages: easy to rust, not fire-resistant, easy to break, poor corrosion, need anti-corrosion measures, etc. |
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Application industries: automotive, marine, aerospace, construction, etc. | ||
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Titanium Material |
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Grades: GR1, GR2, GR4 etc. |
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Advantages: low density, high strength, good corrosion resistance, widely used in the production of aerospace parts, artificial joints, etc. | ||
Disadvantages: difficult to refine, expensive, etc. |
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Application industries: aerospace, medical equipment, etc. | ||
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Brass/Copper Material |
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Grades: C37700, C38500, C38600, C10200, C11000 etc. |
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Advantages: Conduction, heat conduction, corrosion resistance, widely used in the production of electrical components, heat exchangers, etc. | ||
Disadvantages: relatively soft and low strength. |
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Application industries: electronics, electrical, ships, etc. | ||
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Alloy Material |
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Grades: Nickel Alloy, Cobalt Alloy, Tungsten Alloy etc. |
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Advantages: high-temperature resistance, high strength, good corrosion resistance, widely used in the production of high-temperature parts, corrosion resistant parts, etc. |
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Disadvantages: higher cost. |
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Application industries: aerospace, energy, chemical industry, etc. | ||
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When selecting materials for CNC machining, it is important to consider the specific machining requirements and properties of the workpiece. Steel and aluminum are commonly used materials, steel has high strength and stiffness and is suitable for heavy-duty applications, while aluminum is light and suitable for lightweight. In practice, material combinations are also used to obtain better processing results.
What are the key factors to consider when choosing CNC machining metal materials?
Material Comparisons:
Now let's compare some commonly used metal materials in CNC machining:
Aluminum: Aluminum is lightweight, has good machinability, and offers excellent corrosion resistance. It is commonly used in aerospace, automotive, and consumer goods industries where weight reduction, corrosion resistance, and good machinability are critical factors.
Steel: Steel is known for its high strength, durability, and heat resistance. It is widely used in industrial machinery, automotive, and aerospace industries where strength, toughness, and heat resistance are essential.
Stainless Steel: Stainless steel offers excellent corrosion resistance, making it suitable for applications that require exposure to moisture or corrosive environments, such as medical devices and food processing equipment.
Brass: Brass is known for its excellent machinability and is commonly used in applications that require intricate parts, such as electronics and plumbing fittings.
Titanium: Titanium is a lightweight and high-strength material that offers excellent heat resistance and corrosion resistance. It is commonly used in aerospace, medical, and automotive industries where high strength, lightweight, and corrosion resistance are critical factors.
In conclusion, metal materials offer numerous advantages in CNC machining, including high strength, durability, heat resistance, and a wide range of material choices. However, they also have some disadvantages, such as higher cost and weight. When choosing a metal material for your CNC machining project, consider factors such as strength, heat resistance, corrosion resistance, machinability, cost, weight, material availability, and compatibility with other materials. By carefully evaluating these factors, you can select the most suitable metal material that meets the specific requirements of your application and provides a competitive edge in CNC machining.
In this article, we will delve into the world of plastic CNC machining materials, exploring their advantages, disadvantages, applications, and how they compare to other materials. With detailed insights and comprehensive information, we aim to provide you with valuable knowledge that can help you make informed decisions when choosing plastic materials for your CNC machining projects.
Plastic CNC Machining Materials
Plastic materials have become increasingly popular in CNC machining due to their versatility, cost-effectiveness, and ease of machining. Let's dive into some of the most commonly used plastic CNC machining materials and their unique characteristics.
Advantages of Plastic CNC Machining Materials
Plastic materials offer several advantages that make them ideal for CNC machining processes. Here are some of the key benefits:
Versatility: Plastic materials come in a wide range of types, each with its unique set of properties. This versatility allows for a diverse range of applications in different industries, from automotive and aerospace to medical and consumer goods.
Cost-effectiveness: Plastic materials are generally more cost-effective than metals, making them a popular choice for CNC machining. They are readily available, affordable, and can be easily machined into complex shapes without the need for expensive tooling.
Lightweight: Plastic materials are significantly lighter than metals, making them ideal for applications where weight reduction is crucial, such as in the aerospace and automotive industries. This property also makes plastic materials suitable for applications where weight restrictions are a concern, such as in handheld devices or wearables.
Machinability: Plastic materials are relatively easy to machine compared to metals, as they have lower melting points and require less energy for machining. This makes them ideal for CNC machining processes, as they can be machined into intricate shapes with high precision and accuracy.
Corrosion Resistance: Many plastic materials are inherently resistant to corrosion, making them ideal for use in environments where exposure to moisture or chemicals is a concern. This property makes plastic materials suitable for applications in industries such as chemical processing, food and beverage, and medicine.
Disadvantages of Plastic CNC Machining Materials
While plastic materials offer many advantages, they also have some limitations. Here are some of the disadvantages of using plastic materials in CNC machining:
Lower Strength and Stiffness: Plastic materials generally have lower strength and stiffness compared to metals, which can limit their use in applications that require high load-bearing capacity or structural integrity. However, this can be mitigated by using reinforced plastic materials or designing components with appropriate geometries.
Temperature Sensitivity: Some plastic materials can be sensitive to temperature changes, which can affect their dimensional stability and mechanical properties. This can be a concern in applications where the components will be exposed to extreme temperature variations.
Wear and Abrasion: Plastic materials can be more prone to wear and abrasion compared to metals, which can limit their use in applications that involve constant friction or wear. However, this can be mitigated by using wear-resistant plastic materials or applying surface treatments.
Environmental Impact: Some plastic materials can have a negative environmental impact due to their non-biodegradable nature and potential for pollution. This has led to increasing awareness and regulations on plastic waste management and recycling, which can impact the choice of plastic materials for certain applications. |
Acrylic (PMMA) Material |
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Acrylic, also known as polymethyl methacrylate (PMMA), is a transparent plastic material that offers excellent optical clarity and is commonly used in applications where transparency and aesthetics are important. |
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Advantages: Excellent optical clarity and transparency, lightweight, easy processing, good impact resistance, UV resistance, easy polishing and bonding. |
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Disadvantages: Relatively low heat resistance compared to other plastics, scratches easily, requires careful handling, can become brittle under certain conditions. |
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Application: Signage and display cases, lighting fixtures and lenses, automotive components, point-of-purchase displays, medical equipment, etc. | ||
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PC Material |
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Polycarbonate is a tough and durable plastic material with high impact resistance, making it ideal for applications requiring impact and abrasion protection. Polycarbonate is also transparent and has good heat resistance, making it suitable for automotive, aerospace and electrical applications. |
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Advantages: high impact resistance, good heat resistance, transparent and easy to process, excellent electrical insulation properties, UV resistance. |
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Disadvantages: More expensive compared to other plastics, scratches easily, requires careful handling, can become brittle under certain conditions. |
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Application: Goggles and face shields, automotive and aerospace parts, electrical and electronic components, machine guards and shields, medical equipment. | ||
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ABS Material |
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ABS is a versatile and versatile plastic material that offers a good balance of strength, impact resistance and processability. ABS is known for its toughness, durability and ability to be easily processed, making it suitable for a wide range of applications from consumer goods to automotive parts. |
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Advantages: Good balance of strength and impact resistance, strong and durable, easy to work and process, can be glued and painted easily, cost-effective. |
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Disadvantages: Less heat resistant than some other plastics, tends to warp and shrink when cooled, not as transparent as other plastics. |
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Application: Consumer products such as toys and appliances, automotive parts such as dashboards and interiors, protective housings for electronics, pipes and fittings, sports and entertainment equipment. | ||
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Nylon Material |
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Nylon is a strong and durable plastic material with excellent mechanical properties such as high tensile strength and impact resistance. Nylon is also known for its low coefficient of friction, making it suitable for applications where parts need to move or slide against each other. Nylon is commonly used in automotive, aerospace and industrial applications requiring high performance and durability. |
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Advantages: high tensile strength and impact resistance, low coefficient of friction, excellent wear resistance, easy processing and forming, good chemical resistance. |
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Disadvantages: Absorbs moisture, which affects its mechanical properties, requires careful handling to prevent moisture absorption, and costs more compared to some other plastics. |
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Application industries: gears, bearings and bushings, automotive and aerospace parts, industrial machinery components, sports equipment such as ski bindings and gears, electrical and electronic connectors. | ||
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PEEK Material |
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PEEK is a high-performance polymer material with excellent properties for a variety of demanding applications. PEEK is known for its outstanding mechanical, thermal, chemical and electrical properties, making it the first choice in industries where performance and reliability are critical. |
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Advantages: high-temperature resistance, chemical resistance, high mechanical properties, electrical insulation, biocompatibility. |
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Disadvantages: difficult to process, high melting point, easy to melt during processing, and high processing cost. |
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Application industries: Aerospace, Automotive, Oil & Gas, Medical & Dental, Electronics, etc. | ||
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What are the key factors to consider when choosing CNC machining plastic materials?
Material Comparisons:
When choosing a plastic material for CNC machining, it's essential to consider the specific requirements of your application. Here are some key factors to compare when evaluating different plastic materials:
Mechanical Properties: Consider the strength, impact resistance, wear resistance, and friction coefficient of the plastic material. Choose a material that meets the mechanical requirements of your application.
Heat Resistance: Consider the temperature range that the plastic material can withstand without losing its mechanical properties or deforming. Choose a material that can withstand the temperature conditions of your application.
Transparency: If transparency is important for your application, consider materials like acrylic or polycarbonate that offer excellent optical clarity.
Machinability: Consider the ease of machining and processing of the plastic material. Choose a material that can be easily machined into the desired shapes and sizes for your project.
Cost: Compare the cost of different plastic materials, including material cost, machining cost, and post-processing cost. Choose a material that fits within your budget without compromising on the required properties for your application.
Conclusion:
In conclusion, plastic CNC machining materials offer a wide range of advantages, including versatility, cost-effectiveness, and ease of machining. Acrylic, polycarbonate, ABS, and nylon are commonly used plastic materials in CNC machining, each with its unique advantages, disadvantages, and applications. When choosing a plastic material for your CNC machining project, consider the mechanical properties, heat resistance, transparency, machinability, and cost of the material to ensure it meets the requirements of your specific application. By understanding the characteristics of different plastic materials, you can make informed decisions and achieve successful outcomes in your CNC machining projects.
The manufacturer is strongly recommended. In the past few years of cooperation we have ordered several machined products from aluminum and stainless steel. These products are manufactured in compliance with tolerance requirements and require product finish. Now I have ordered another one. The service is excellent and any questions can be answered and resolved in time.
The dimensions are all customized according to my drawings no tolerance issues and the parts are delivered on time. I am very satisfied with it.
I pay much attention to the surface treatment aspect of this product. I was a little worried about the cooperation at the beginning. I am very satisfied with the product now and hope to cooperate for a long time.
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