58 | Published by VMT at Dec 06 2021
The fourth industrial revolution is for faster speed, higher efficiency, and consideration of sustainability. In this case, automation will continue to play a key role in manufacturing activities, while modern, data-driven tools and equipment, such as cnc machining. Lathes and CNC machining promote innovation. The advantages of computer numerical control (CNC) machining make it the preferred manufacturing method for several industries, such as medical equipment, automobiles, and aerospace. By using this manufacturing method, you can manufacture high-precision CNC machining parts and produce them to order. In this summary, we see the advantages of CNC machining.
Advantages of CNC machining
Like any CNC machining manufacturing method that has lasted for decades, CNC machining has many advantages over other parts manufacturing methods. By using computer control, this technology allows you to obtain consistent precise and accurate results with various materials. In addition, you don't need to create a large order-CNC machining machines can make a separate prototype to provide you with a specific project example. These machines can also skip the prototyping process and create an initial design in the machine to save time and materials.
1. Improve the productivity of CNC machining parts
The computer controls the numerical control machining and manufacturing process to improve the speed and quality of production numerical control machining. CNC machining is different from traditional machining methods. This process is continuous. You go away and continue to CNC machining, which effectively improves the productivity of CNC machining. In order to improve safety, we have formulated CNC machining operation specifications to avoid damage from sharp parts and dangerous coolants during CNC machining.
2. Process formulation: Judge the rigidity of machine tools and fixtures, use the known shape and size information of CNC machining parts and material hardness information, combined with existing equipment and own machining experience to carry out process planning, and finally select according to the process to meet the CNC machining efficiency , machining yield rate and other suitable tool models.
3. Reduce labor and CNC machining costs
Traditional CNC machining requires manual operation, which greatly increases labor costs. Using numerical control machining, one person can operate multiple numerical control machining machines, 24 hours standby for production and machining. Discover program errors in time, improve production efficiency of CNC machining, and reduce CNC machining costs.
4. Accuracy
The accuracy of a machine refers to how good tolerances it can produce. Not all CNC machine tools can achieve high precision. Discuss the precision capabilities of any CNC machine shop you work with. If your project requires strict tolerances, high-precision CNC machining can be achieved. Generally, the aerospace and defense industries often rely on high-precision CNC machined parts. Manufacturing these parts to their specifications can save lives because they may be installed on airplanes, automobiles, or defense equipment.
5. Accuracy
The closeness of the CNC machined parts produced to the plan reflects the accuracy of the project. With human mechanics, mistakes can cause small differences in accuracy, and can cause major problems. If the application requires components to meet strict design guidelines, it may fail even if there is a small deviation from the correct design. The automated production of CNC machining reduces precision problems, but the operator still has a certain degree of control over the process.
The accuracy of CNC machining projects largely depends on the operator. Because users have great adjustments to accuracy, finding a machine shop that puts extra effort into the project is crucial to get the results you want.
In order to improve the accuracy of CNC machining, the user controls the tool calibration and operating environment when operating the CNC machining machine tool. Operators must also recognize when the tool is too boring to produce the desired result, and whether the machine needs service to restore accuracy.
Increased the accuracy of CNC machining, making repeatability possible. If you have a large-volume order for CNC machining parts that can be processed by CNC, you can make these parts more accurate than manual parts.
6. Design retention
Machines are usually programmed with computer-aided design (CAD) software. Once the design is entered into the software, a prototype is created. This allows the program to copy and retrieve designs and develop similar objects with precise specifications. You don't need to check the complex design of external records because they are easy to create in a short time. Multiple functions are generated in the process, and these functions cannot be copied by manual operation.
7. A variety of materials can be machined by CNC
In addition to special materials, CNC machining can process a variety of materials. For example: stainless steel, aluminum, titanium, copper and plastics. The CNC machining method is the primary choice of many CNC metal machining parts manufacturers.
8. Surface treatment
Choose according to the performance of CNC machined parts: seek to obtain a more comfortable and more uniform surface, improve durability and better appearance, and increase the value of CNC machined parts.
According to the material: Generally, aluminum, stainless steel or steel are often used for CNC machining parts. Different materials can be surface treated differently.
More than 15 kinds of surface treatments can make your CNC machined parts have corresponding surface treatments. Many customers do not know how to choose when faced with many surface treatment processes, because they do not know the difference between these processes and functions.
CNC machining and manufacturing possibilities
CNC machining technology can be applied to:
Prototype machining design-this is the process before each CNC machining part is designed and produced.
Production—This is the process from the idea, design to machining and production of the customer's CNC machined parts.
Tools-tools used for every CNC machining part from prototype to mass production.
In conclusion
CNC machining has high production and machining efficiency, allowing metal parts to be delivered to customers within a few days. It is also suitable for CNC machining of various complex shapes and designs of CNC machining parts. The advantages of producing CNC machining machines: accurate, precise, and efficient, and are widely used by CNC parts manufacturers.