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ADC12 Aluminum vs. A380 Aluminum vs. 6063 Aluminum: What's the Difference?

0   |   Published by VMT at Sep 16 2025   |   Reading Time:About 5 minutes

Do you often feel confused when choosing the right aluminum alloy? ADC12 aluminum, A380 aluminum, and 6063 aluminum are among the most common materials in manufacturing, but the wrong choice can lead to higher machining costs, reduced durability, and shorter part life. The good news is that once you understand their differences, you can select the best alloy for your project with confidence.

  • Tip: Defining material properties early in a CNC machining project helps avoid rework and unexpected costs.

 

ADC12 aluminum, A380 aluminum, and 6063 aluminum differ mainly in composition, strength, and applications. ADC12 alloy is widely used for die casting, A380 aluminum offers excellent strength-to-weight balance for automotive and aerospace parts, and 6063 aluminum is preferred for extrusion, especially in architectural and decorative applications. Choosing depends on casting, extrusion, or machining needs.

 

Now that you know the general differences between ADC12 aluminum, A380 aluminum, and 6063 aluminum, let’s take a closer look at each alloy. By understanding their properties, standards, and machining performance, you’ll be able to make the right choice for your specific project requirements.

  • Note: Always match alloy choice with your end-use environment to avoid costly redesigns.

 

 

 

What is ADC12 Aluminum Alloy?

 

ADC12 aluminum alloy is one of the most widely used die-casting alloys. It offers a good balance of strength, corrosion resistance, and castability, making it suitable for complex shapes and thin-walled components. ADC12 die-casting alloy is popular in automotive engine parts, housings, and electronic components due to its excellent dimensional stability and cost efficiency.

  • Tip: When using ADC12 aluminum for CNC machining parts, ensure proper heat treatment to reduce porosity and improve mechanical performance.

 

ADC12 Aluminum Alloy

 

 

 

What is A380 Aluminum Alloy?

 

A380 aluminum alloy is one of the most commonly used materials for aluminum die casting. It combines excellent strength-to-weight ratio, good corrosion resistance, and high thermal conductivity. A380 aluminum is widely applied in automotive, aerospace, and industrial equipment because it offers reliable performance at a relatively low cost. It is especially valued for parts requiring both durability and lightweight properties.

  • Tip: A380 aluminum grade is ideal for CNC machining services when tight tolerances and complex shapes are needed, but be mindful of shrinkage during casting.

 

A380 Aluminum Alloy

 

 

 

What is 6063 Aluminum Alloy?

 

6063 aluminum alloy, often called the “architectural alloy,” is mainly used for extrusion. It offers excellent corrosion resistance, smooth surface finish, and good weldability. 6063 aluminum extrusion is widely applied in window frames, doors, piping, and decorative trims. Compared with die-casting alloys like ADC12 and A380, 6063 is softer but easier to form and anodize.

  • Tip: If your project requires anodizing or a premium surface finish, 6063 aluminum is a better choice than ADC12 or A380.

 

 

6063 Aluminum Alloy

 

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: National Standards and Equivalent Grades

 

 

Different countries have their own standards for aluminum alloys, but many overlap. ADC12 aluminum is widely used in Asia and corresponds closely to A383 in the U.S. standard. A380 aluminum is the U.S. standard die-casting alloy and is similar to ADC10 in some markets. 6063 aluminum is standardized globally and often labeled as 6063-T5 or 6063-T6, depending on heat treatment.

  • Tip: Always confirm the equivalent grade with your CNC machining factory to avoid mismatched specifications that could delay production.

 

Alloy
U.S. Standard (ASTM/AA)
Japan (JIS)
Europe (EN)
China (GB)
International (ISO)
Notes
ADC12 Aluminum
A383.0 (ASTM B179) ADC12 (JIS H5302) EN AC-46000 (EN 1706) YL113 (GB/T 15115) ISO Al-Si9Cu3(Fe) Widely used in Asia for die casting
A380 Aluminum
A380.0 (ASTM B179)  ADC10 (close equivalent) EN AC-46500 (EN 1706) YL102 (GB/T 15115) ISO Al-Si8Cu3 Most common U.S. die-casting alloy
6063 Aluminum
6063 (ASTM B221) 6063 (JIS H4100) EN AW-6063 (EN 573)  6063 (GB/T 3190) ISO Al-Mg0.7Si Global extrusion alloy, often heat treated (T5/T6)

 

  • Tip: Even though names differ across standards, properties are usually close. Always request the material composition certificate from your CNC machining factory to confirm compliance.

 

 

 

 

Which is More Suitable for Die Casting: ADC12, A380, or 6063 Aluminum?

 

 

When it comes to die casting, not all aluminum alloys perform the same. Both ADC12 aluminum and A380 aluminum were developed specifically for die-casting processes, which means they offer excellent fluidity during casting, good strength after solidification, and consistent dimensional stability. These properties make them ideal for producing complex shapes and thin-walled components, where precision and repeatability are essential.

 

ADC12 aluminum is especially popular in Asia and is widely used for automotive engine parts, electronic housings, and general industrial components. It offers a good balance between strength and corrosion resistance while keeping costs reasonable. On the other hand, A380 aluminum dominates the North American and European markets. It is valued for its excellent strength-to-weight ratio, high thermal conductivity, and ability to produce durable parts that still remain lightweight.

 

In contrast, 6063 aluminum is not suitable for die casting. Instead, it belongs to the extrusion category, which makes it ideal for products such as window frames, architectural trims, and tubes. Its softer nature and excellent anodizing response make it perfect for decorative finishes, but it lacks the casting properties needed for high-precision die-cast components.

 

  • Tip: For die-cast projects, always choose ADC12 or A380 aluminum alloy depending on regional standards and availability. Reserve 6063 aluminum for extrusion-based applications where surface finish and corrosion resistance are more critical than casting performance.

 

 

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Property Comparison

 

 

When choosing between ADC12 aluminum, A380 aluminum, and 6063 aluminum, understanding their properties is crucial. Each alloy has a unique combination of chemical composition, mechanical strength, and physical properties, which affects die casting, extrusion, CNC machining, and overall part performance. Comparing these properties side by side helps you select the right alloy for your project, whether you prioritize strength, corrosion resistance, or machinability.

 

  • Tip: Early comparison of properties reduces material waste, machining issues, and project costs.

 

 

ADC12、A380 Aluminum and 6063 Aluminum Property Comparison

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Chemical Composition and Alloying Elements

 

 

ADC12 Aluminum Alloy Composition

 

ADC12 aluminum is a silicon-copper based die-casting alloy, designed for high castability and moderate mechanical strength. Its main alloying elements include silicon (Si), copper (Cu), iron (Fe), and small amounts of manganese (Mn), nickel (Ni), and zinc (Zn). Silicon improves fluidity and reduces shrinkage, while copper increases strength.

 

Chemical Composition Table – ADC12 Aluminum

 

Element
Si (%)
Cu (%)
Fe (%)
Mn (%)
Ni (%)
Zn (%)
Others (%)
ADC12 9–12 2–3 ≤1 ≤0.5 ≤0.5 ≤0.5 Balance Al

 

 

  • Tip: High silicon content enhances mold filling but can reduce ductility, so consider post-processing if machining thin sections.

 

 

A380 Aluminum Alloy Composition

 

A380 aluminum is another Al-Si-Cu die-casting alloy but with slightly higher mechanical strength compared to ADC12. It contains silicon, copper, iron, and small amounts of nickel and zinc. A380 is widely used in the U.S. and Europe for structural components where strength and corrosion resistance are critical.

 

Chemical Composition Table – A380 Aluminum

 

Element
Si (%)
Cu (%)
Fe (%)
Mn (%)
Ni (%)
Zn (%)
Others (%)
A380 7–9 3–4 ≤1 ≤0.5 ≤0.5 ≤0.5 Balance Al

 

  • Tip: A380’s slightly lower silicon content than ADC12 improves ductility but may reduce fluidity in very thin-walled castings.

 

 

6063 Aluminum Alloy Composition

 

6063 aluminum is an Al-Mg-Si wrought alloy primarily used for extrusion. It differs significantly from die-casting alloys because it is softer, highly corrosion-resistant, and easy to anodize. Its main alloying elements are magnesium (Mg) and silicon (Si), which provide moderate strength and excellent corrosion resistance.

 

Chemical Composition Table – 6063 Aluminum

 

Element
Si (%)
Mg (%)
Fe (%) 
Cu (%) 
Mn (%) 
Cr (%)
Zn (%)
Others (%)
6063 0.2–0.6 0.45–0.9 ≤0.35 ≤0.1 ≤0.1 ≤0.1 ≤0.1 Balance Al

 

  • Tip: 6063 aluminum is not suitable for die casting. Its composition is optimized for extrusion, corrosion resistance, and surface finishing.

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Mechanical Properties

 

 

Mechanical properties are crucial for choosing the right aluminum alloy for die casting, extrusion, or CNC machining parts. Properties such as tensile strength, yield strength, elongation, and hardness directly affect durability, machinability, and long-term performance. Comparing ADC12, A380, and 6063 side by side helps you make an informed choice for your project.

  • Tip: Early evaluation of mechanical properties helps prevent tool wear, part failure, and unnecessary production costs.

 

ADC12 Aluminum Mechanical Properties

 

Strength and Hardness

  • ADC12 aluminum provides moderate tensile and yield strength, suitable for die-cast components. Its hardness ensures stability under compression, making it ideal for housings and engine parts.

 

Ductility and Elongation

  • This alloy has moderate ductility, which allows for some deformation without cracking, but it is less flexible than wrought alloys like 6063.

 

A380 Aluminum Mechanical Properties

 

Higher Strength

  • A380 aluminum has slightly higher tensile and yield strength than ADC12, making it suitable for structural components. Its excellent dimensional stability helps maintain tight tolerances in complex die-cast parts.

Moderate Ductility

  • Although A380 is stronger, its ductility remains sufficient for thin-walled designs, reducing the risk of cracking during machining or under load.

 

6063 Aluminum Mechanical Properties

 

Moderate Strength

  • 6063 aluminum is a wrought alloy with lower tensile and yield strength than ADC12 or A380. Its strength is sufficient for structural frames, tubing, and architectural applications.

High Ductility and Formability

  • 6063 excels in ductility and elongation, making it easy to bend, weld, and extrude into complex shapes without cracking. This is a key reason it is preferred for extrusions rather than die-casting.

 

Mechanical Properties Comparison Table

 

Property
ADC12 Aluminum
A380 Aluminum
6063 Aluminum
Tensile Strength (MPa) 
220–260  240–280 130–185
Yield Strength (MPa)
180–210 200–240 70–145
Elongation (%) 
2–4 2–5 8–12
Brinell Hardness (HB)
70–90  85–105  50–70
Ductility
Moderate Moderate High
Castability/Formability
Excellent (Die Casting) Excellent (Die Casting) Excellent (Extrusion)
Application Focus
Engine housings, electronic casings Structural die-cast components Extruded profiles, decorative frames

 

  • Tip: Use ADC12 or A380 for die-cast parts requiring strength and precision. Use 6063 for extrusions, architectural elements, or CNC machining of anodized parts.

 

 

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Physical Properties

 

 

Physical properties such as density, thermal conductivity, melting point, and coefficient of thermal expansion affect casting, machining, and end-use performance. Comparing ADC12, A380, and 6063 aluminum side by side helps you understand which alloy performs best under specific thermal, mechanical, and structural conditions.

  • Knowing physical properties early ensures better mold design, heat treatment, and CNC machining results.

 

Physical Properties Comparison Table

 

 

Property
ADC12 Aluminum
A380 Aluminum
6063 Aluminum
Density (g/cm³)
2.78–2.82 2.77–2.80 2.70
Melting Point (°C)
550–640 540–640 595–650
Thermal Conductivity (W/m·K)
100–130 120–150 200–220
Coefficient of Thermal Expansion (10⁻⁶/°C)
21–23 21–24 23–24
Electrical Conductivity (% IACS)
28–33 30–35 40–45
Machinability
Moderate Moderate High
Corrosion Resistance
Moderate Moderate High

 

  • Tip: ADC12 and A380 are ideal for die-cast parts with moderate thermal and corrosion demands. 6063 is preferred for extrusions requiring higher corrosion resistance and surface finish.

 

 

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Advantages and Disadvantages

 

 

Every aluminum alloy has its strengths and limitations. Understanding the advantages and disadvantages of ADC12, A380, and 6063 helps you select the right material for your CNC machining, die casting, or extrusion project. Choosing the wrong alloy can increase production costs, cause machining issues, or reduce part durability.

 

  • Tip: Always evaluate both performance and cost before finalizing the alloy.

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum Advantages and Disadvantages

 

 

ADC12 Aluminum

 

Advantages

  • Excellent Die-Castability: ADC12 fills molds easily, even for complex, thin-walled shapes.
  • Moderate Strength: Provides good tensile and yield strength suitable for engine housings, electronic casings, and industrial components.
  • Cost-Effective: Widely available in Asia, reducing material and production costs.
  • Dimensional Stability: Reliable performance in high-volume production.

Disadvantages

  • Limited Ductility: Less flexible than extrusion alloys; may crack under extreme stress.
  • Moderate Corrosion Resistance: Requires coating or plating for outdoor applications.
  • Not Suitable for Extrusion: Cannot be used for profiles or tubes requiring high surface finish.

Tip: Use ADC12 when die-cast complexity and cost control are more important than maximum strength or corrosion resistance.

 

 

A380 Aluminum

 

Advantages

  • High Strength-to-Weight Ratio: Ideal for structural die-cast parts that must remain lightweight.
  • Excellent Thermal Conductivity: Suitable for components exposed to heat, such as automotive and aerospace parts.
  • Good Castability: Can produce intricate shapes with minimal defects.
  • Dimensional Stability: Maintains tight tolerances in die-cast parts.

Disadvantages

  • Moderate Ductility: Like ADC12, still less flexible than 6063 aluminum.
  • Corrosion Resistance Needs Coating: May require surface treatment for outdoor exposure.
  • Regional Availability: More common in the U.S. and Europe; may be less accessible elsewhere.

Tip: Choose A380 when strength, thermal performance, and dimensional precision are critical.

 

 

6063 Aluminum

 

Advantages

  • Excellent Corrosion Resistance: Suitable for outdoor and decorative applications.
  • High Ductility and Formability: Easy to extrude, bend, and weld without cracking.
  • Surface Finish and Anodizing: Ideal for architectural and aesthetic projects.
  • Lightweight: Makes it suitable for structural frames, pipes, and extrusions.

Disadvantages

  • Low Tensile Strength: Not suitable for high-strength die-cast components.
  • Poor Die-Cast Performance: Cannot fill complex molds reliably.
  • Limited Thermal Conductivity: Less efficient than die-cast alloys for heat-sensitive parts.

Tip: Use 6063 aluminum primarily for extrusion and CNC machining of decorative or structural profiles, not for die-cast parts.

 

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Advantages and Disadvantages Table

 

 

Alloy
Advantages
Disadvantages
ADC12 Aluminum

Excellent die-castability for complex, thin-walled parts

- Moderate strength suitable for engine housings and electronic casings

- Cost-effective and widely available in Asia

- Good dimensional stability

- Limited ductility, less flexible than extrusion alloys

- Moderate corrosion resistance; may require coating

- Not suitable for extrusion or high surface finish parts

A380 Aluminum

- High strength-to-weight ratio for structural die-cast parts

- Excellent thermal conductivity for heat-exposed components

- Good castability for intricate shapes

- Maintains tight dimensional tolerances

- Moderate ductility, still less flexible than 6063

- Corrosion resistance requires surface treatment

- More common in U.S./Europe; availability may be limited elsewhere

6063 Aluminum

- Excellent corrosion resistance for outdoor applications

- High ductility and formability; easy to extrude, bend, and weld

- Smooth surface finish and excellent for anodizing

- Lightweight, ideal for structural frames and decorative profiles

- Low tensile strength; not suitable for high-strength die-cast parts

- Poor die-cast performance; cannot fill complex molds

- Lower thermal conductivity than die-cast alloys


 

  • Tip: Use ADC12 or A380 for die-cast components, depending on regional availability and mechanical requirements. Use 6063 aluminum for extrusion, architectural, and decorative CNC machining parts.

 

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Machinability and Weldability

 

 

Machinability and weldability are critical for CNC machining parts, post-processing, and assembly. Understanding how ADC12, A380, and 6063 aluminum perform under cutting, drilling, and welding operations can save time, reduce tool wear, and improve part quality.

  • Tip: Choosing the wrong alloy for your machining or welding process can increase production costs and risk part failure.

 

Custom Aluminum CNC Machining Parts

 

Comparison Table: Machinability and Weldability

 

Alloy 
Machinability
Weldability
ADC12 Aluminum

- Moderate machinability

- Can be milled and drilled but requires sharp tools and careful feed rates

- Slightly abrasive due to high silicon content 

- Limited weldability

- Not ideal for structural welding

- Commonly joined using mechanical fasteners or adhesives

A380 Aluminum

- Moderate machinability, slightly better than ADC12

- Handles complex CNC machining with proper tooling

 - Limited weldability

- Similar to ADC12; mechanical joining is preferred for structural components

6063 Aluminum

- Excellent machinability

- Easy to cut, drill, and shape using CNC machines

- Produces smooth surface finishes

- Excellent weldability

- Can be TIG, MIG, or resistance welded

- Ideal for extrusion joints and structural assembly


 

Tip: For die-cast components, avoid welding ADC12 or A380; use 6063 aluminum for extrusion-based welded assemblies. Always consult your CNC machining factory for recommended cutting speeds, feeds, and tooling.

 

 

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Cost and Pricing

 

 

Cost is a crucial factor when choosing between ADC12, A380, and 6063 aluminum for CNC machining or die casting. While raw material prices vary by region and availability, other factors such as initial cost, long-term benefits, machining costs, and post-processing expenses can impact your total project budget. Understanding the cost structure helps you select the most economical alloy without compromising performance.

 

  • Tip: Overlooking total cost can result in higher production expenses, even if the raw material seems cheaper.

 

Raw Material Market Cost and Price

 

The base price of aluminum alloys depends on regional supply, alloy composition, and market demand:

 

 

Alloy
Approx. Raw Material Cost (USD/kg)
Notes
ADC12 Aluminum
3.0–4.0 Widely available in Asia; cost-effective for high-volume die-casting.
A380 Aluminum
4.0–5.0 Common in U.S./Europe; slightly higher cost due to higher strength and market demand.
6063 Aluminum
4.5–6.0 Typically sold as extrusions; premium price for corrosion resistance and surface finish.

 

  

Tip: Check local suppliers for up-to-date pricing. Bulk orders reduce costs significantly.

 

 

Initial Cost Comparison

  • ADC12 Aluminum: Lower initial cost due to widespread availability and high-volume production.
  • A380 Aluminum: Higher initial cost in Asia; standard in U.S. and Europe.
  • 6063 Aluminum: Higher cost per kg, especially for anodized or extruded profiles.

Tip: Consider regional availability—ADC12 is cheaper in Asia, while A380 may be more economical in the U.S. market.

 

 

Long-Term Cost Benefits

  • ADC12 Aluminum: Reliable for mass production; low scrap rate reduces rework costs.
  • A380 Aluminum: Higher strength may reduce part weight and improve performance, lowering operational costs.
  • 6063 Aluminum: Durable and corrosion-resistant, which reduces maintenance and replacement costs over time.

Tip: Don’t only consider raw material price—long-term durability and performance matter.

 

 

CNC Machining Costs

  • ADC12 and A380: Moderate machinability; tooling may wear faster due to high silicon content. Careful feed and speed selection is necessary.
  • 6063 Aluminum: Excellent machinability; less tool wear and faster production rates, reducing machining costs.

Tip: Choose 6063 for CNC machining of extruded parts when high-speed production and low tool wear are priorities.

 

 

Post-Processing Costs

  • ADC12 and A380: Often require coating, plating, or painting for corrosion protection.
  • 6063 Aluminum: Superior surface finish; easier and cheaper to anodize for decorative and architectural applications.

Tip: Factor in finishing processes when calculating the total cost per part.

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Cost and Pricing

 

Cost Factor 
ADC12 Aluminum
A380 Aluminum
6063 Aluminum
Raw Material Cost (USD/kg)
3.0–4.0 4.0–5.0 4.5–6.0
Initial Cost
Low; widely available in Asia Medium to high; standard in U.S./Europe High; premium for extrusion and surface finish
Long-Term Cost Benefits
Low scrap rate, reliable for mass production High strength reduces operational costs; durable Durable, corrosion-resistant, low maintenance cost
CNC Machining Costs
Moderate; tool wear possible due to high Si Moderate; careful feed and speed needed Low; excellent machinability and faster production
Post-Processing Costs
Moderate; may require coating or plating Moderate; may require coating or plating Low; easy anodizing, smooth surface finish

 

  • Tip: Consider both upfront material cost and downstream machining, finishing, and maintenance costs for a true total cost evaluation.

 

 

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Applications and Uses

 

The applications of ADC12, A380, and 6063 aluminum differ significantly because of their alloying, mechanical, and physical properties. Understanding which alloy fits each application helps you select the right material for die-casting, extrusion, or CNC machining projects. Choosing the wrong alloy can lead to premature wear, poor surface finish, or structural failure.

  • Tip: Always match alloy properties to part requirements, environment, and manufacturing method.

 

ADC12 Aluminum A380 Aluminum and 6063 Aluminum CNC Machining Parts

 

 

ADC12 Aluminum Applications

 

Die-Cast Automotive Parts

  • ADC12 aluminum is widely used in automotive engine components, housings, and transmission cases. Its excellent die-castability allows for complex shapes with thin walls.

Electronic Housings

  • Its moderate strength and good dimensional stability make ADC12 suitable for electronic enclosures, connectors, and heat sinks.

Industrial Components

  • Used for small machinery parts, valves, and industrial fittings where moderate strength and cost efficiency are essential.

Tip: ADC12 is ideal when high-volume die-cast production is required with moderate strength and cost control.

 

 

A380 Aluminum Applications

 

Structural Die-Cast Parts

  • A380’s higher strength makes it suitable for automotive chassis components, aerospace housings, and gear housings.

Heat-Exposed Components

  • Its good thermal conductivity allows it to be used in engine blocks, heat sinks, and parts exposed to moderate temperatures.

Precision Die-Cast Components

  • Maintains tight dimensional tolerances for complex, thin-walled components requiring strength and reliability.

Tip: A380 is preferred for high-strength die-cast applications, particularly in the U.S. and Europe.

 

 

6063 Aluminum Applications

 

Extruded Profiles

  • 6063 aluminum excels in extrusions for window frames, doors, tubing, and structural frames due to its high ductility and corrosion resistance.

Architectural and Decorative Parts

  • Its smooth surface finish and anodizing capability make it ideal for decorative trims, signage, and outdoor furniture.

CNC Machined Components

  • Used in custom CNC parts where surface finish, corrosion resistance, and formability are more important than maximum strength.

Tip: Use 6063 aluminum for extrusion-based projects, architectural components, or CNC machined decorative parts rather than die-cast applications.

 

Alloy
Typical Applications
Key Advantages for These Applications
ADC12 Aluminum

- Automotive engine housings and transmission cases

- Electronic enclosures and connectors

- Industrial fittings and small machinery parts

- Excellent die-castability for complex shapes

- Moderate strength

- Cost-effective for high-volume production

A380 Aluminum

- Structural die-cast automotive and aerospace components

- Engine blocks and heat sinks

- Precision die-cast housings

- Higher strength-to-weight ratio

- Good thermal conductivity

- Maintains tight dimensional tolerances

6063 Aluminum

- Extruded profiles: windows, doors, frames, tubing

- Architectural and decorative parts

- CNC machined custom components

- Excellent corrosion resistance and ductility

- Smooth surface finish, ideal for anodizing

- Lightweight and easy to machine

 

  • Tip: Use ADC12 or A380 for die-cast components depending on strength and regional availability. Use 6063 aluminum for extrusion and CNC-machined decorative or structural parts.

 

 

 

 

ADC12 Aluminum, A380 Aluminum, and 6063 Aluminum: Which Aluminum Alloy is Right for Your Project?

 

 

Choosing the right aluminum alloy depends on your project requirements, including mechanical strength, corrosion resistance, machinability, cost, and production method. Selecting incorrectly can increase machining costs, reduce part lifespan, or compromise performance. ADC12, A380, and 6063 each excel in specific applications, so understanding their strengths and limitations ensures the best fit for your project.

 

  • Tip: Match alloy properties to your part’s function, environment, and production method.

 

When to Choose ADC12 Aluminum

 

Best for High-Volume Die Casting

  • Ideal for automotive housings, electronic casings, and industrial components.
  • Excellent mold filling and dimensional stability make it perfect for thin-walled, complex parts.

Cost-Sensitive Projects

  • Widely available and economical in Asia, reducing raw material and production costs.

Tip: Use ADC12 when die-castability and cost-efficiency outweigh the need for maximum strength or corrosion resistance.

 

 

When to Choose A380 Aluminum

 

High-Strength Die-Cast Components

  • Suitable for automotive and aerospace structural parts.
  • Maintains tight tolerances and performs well under moderate heat.

Regional Preference

  • Standard in the U.S. and Europe, making sourcing easier for projects in these regions.

Tip: Choose A380 when strength, thermal performance, and dimensional precision are critical.

 

 

When to Choose 6063 Aluminum

 

Extrusions and CNC Machining

  • Ideal for frames, tubing, architectural profiles, and decorative parts.
  • Excellent corrosion resistance and surface finish for outdoor or aesthetic applications.

Ease of Processing

  • High ductility and machinability reduce tool wear and make welding and bending easier.

Tip: Use 6063 aluminum for extrusion-based designs, decorative CNC machining, or projects requiring corrosion resistance. Avoid using it for die-cast parts.

 

 

Summary Table: Alloy Selection Guide

 

Alloy
Best Use Cases 
Key Considerations
ADC12 Aluminum
High-volume die-cast automotive/electronics/industrial parts Excellent castability, moderate strength, cost-effective in Asia
A380 Aluminum
High-strength structural die-cast automotive/aerospace parts Higher strength, good thermal conductivity, standard in U.S./Europe
6063 Aluminum
Extruded frames, architectural/decorative parts, CNC machining Excellent corrosion resistance, surface finish, high ductility, easy machining

 

  • Tip: Consult your CNC machining factory for alloy recommendations based on part geometry, tolerances, and production method.

 

 

 

 

VMT: Die-Cast and Extruded Aluminum CNC Machining Parts Services

 

 

At VMT, we specialize in high-precision die-cast and extruded aluminum CNC machining parts, providing complete solutions from material selection to finished components. Whether you are working with ADC12, A380, or 6063 aluminum, our team ensures optimal machining, tight tolerances, and superior surface finishes tailored to your project needs.

  • Tip: Choosing a reliable CNC machining factory like VMT reduces production risks, improves part quality, and lowers overall project costs.

 

Die-Cast Aluminum CNC Machining Services

 

Expertise with ADC12 and A380

  • VMT handles complex die-cast geometries for automotive, aerospace, electronics, and industrial components.
  • We optimize tooling, feed rates, and cutting strategies to reduce tool wear and maximize dimensional accuracy.

Post-Processing Options

  • Coating, plating, or painting for improved corrosion resistance.
  • Surface finishing to achieve tight tolerances and smooth finishes.

Tip: Use our die-cast CNC services for parts that require strength, precision, and high-volume production.

 

 

Extruded Aluminum CNC Machining Services

 

Specializing in 6063 Aluminum

  • VMT provides CNC machining for extruded profiles, structural frames, architectural elements, and decorative parts.
  • We ensure excellent surface finish, anodizing compatibility, and precise cutting, drilling, and bending.

Advanced CNC Capabilities

  • 3-axis and 5-axis milling for complex geometries.
  • High-speed machining with low tool wear for cost-effective production.

Tip: Choose our extruded aluminum CNC services for corrosion-resistant, aesthetically appealing, or lightweight structural parts.

 

 

Why Choose VMT?

  • Material Expertise: ADC12, A380, 6063, and other alloys for die-cast and extruded applications.
  • Precision Manufacturing: Tight tolerances and high-quality surface finishes.
  • Full-Service Solutions: From material sourcing, CNC machining, and post-processing to final delivery.
  • Cost Efficiency: Optimized processes to reduce material waste, machining time, and post-processing costs.

Tip: Contact VMT to discuss your project requirements and receive expert recommendations for alloy selection, machining strategy, and finishing options.

 

 

 

VMT CNC Machining Parts Services Factory

 

 

Conclusion

 

Choosing the right aluminum alloy is critical for ensuring the performance, durability, and cost-effectiveness of your CNC machined parts. ADC12 aluminum excels in high-volume die-cast applications where moderate strength, excellent castability, and cost efficiency are required. A380 aluminum offers higher strength and thermal performance, making it ideal for structural die-cast components, particularly in the automotive and aerospace sectors. 6063 aluminum is the go-to choice for extrusions, architectural profiles, and CNC-machined decorative or structural parts due to its excellent corrosion resistance, high ductility, and superior surface finish.

 

By understanding the mechanical properties, physical properties, advantages, disadvantages, machinability, weldability, and cost of each alloy, you can make an informed decision tailored to your project’s needs. Working with a professional CNC machining factory like VMT ensures precise machining, high-quality surface finishes, and optimal post-processing, whether you choose ADC12, A380, or 6063 aluminum.

 

  • Tip: Always match the alloy to your project requirements—consider part geometry, strength, corrosion resistance, and production method—to achieve the best performance at the lowest cost.

 

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Frequently Asked Questions (FAQs)

 

 

1. Is A380 better than ADC12 for automotive parts?

 

Yes, A380 aluminum generally provides higher tensile and yield strength compared to ADC12, making it better for structural automotive components that require durability and load-bearing performance. However, ADC12 is more cost-effective and excellent for high-volume die-cast components where moderate strength is sufficient.

 

 

2. What is the difference between A380 aluminum and ADC12 aluminum?

  • A380 Aluminum: Higher strength, slightly better ductility, and widely used in the U.S. and Europe for structural die-cast parts.
  • ADC12 Aluminum: More economical, widely available in Asia, excellent die-castability, but with slightly lower strength.
  • Key Difference: A380 is preferred for high-strength structural applications, while ADC12 is ideal for cost-sensitive, high-volume production.

 

 

3. What is the difference between 6063 and A380 aluminum alloys?

  • 6063 Aluminum: Wrought alloy, high ductility, excellent corrosion resistance, suitable for extrusions and CNC machining of decorative or structural profiles.
  • A380 Aluminum: Die-cast alloy, higher strength, moderate corrosion resistance, ideal for structural die-cast components.
  • Key Difference: 6063 excels in extrusions and surface finish, whereas A380 is stronger and better for die-cast parts.

 

 

4. What makes 6063 aluminum extrusion a top choice for architectural and decorative parts?

 

6063 aluminum offers high corrosion resistance, smooth surface finish, and excellent anodizing compatibility, making it ideal for window frames, doors, structural profiles, and decorative elements. Its ductility and machinability allow for easy bending, welding, and cutting without compromising integrity.

 

 

5. What is the difference between A380 aluminum and A360 aluminum?

  • A380 Aluminum: Higher tensile strength and dimensional stability, used for complex die-cast parts.
  • A360 Aluminum: Lower strength but better corrosion resistance and ductility, used for parts exposed to harsh environments.
  • Key Difference: Choose A380 for structural performance; A360 for corrosion-sensitive applications.

 

 

6. What is the difference between 5052 and 6063 aluminum?

  • 5052 Aluminum: High corrosion resistance, excellent for marine and chemical applications, moderate strength.
  • 6063 Aluminum: Moderate strength, excellent corrosion resistance, ideal for extrusion and architectural profiles.
  • Key Difference: 5052 is stronger in corrosive environments, while 6063 is preferred for structural extrusions and anodized surfaces.

 

 

7. What is the difference between 7075 and 6063 aluminum?

  • 7075 Aluminum: Very high strength, used in aerospace and military applications, less corrosion resistant.
  • 6063 Aluminum: Moderate strength, high corrosion resistance, excellent for extrusions and decorative parts.
  • Key Difference: 7075 is strength-focused, 6063 is corrosion and surface finish-focused.

 

 

8. Can 6063 aluminum be welded with 4043 welding wire?

 

Yes, 6063 aluminum can be welded with 4043 welding wire, especially using TIG or MIG welding. This combination provides good corrosion resistance and minimal cracking during welding.

 

 

9. What is the easiest aluminum to weld?

 

Alloys in the 6xxx series, such as 6063 and 6061, are generally the easiest to weld due to their ductility and moderate strength. These alloys respond well to TIG, MIG, or resistance welding with minimal cracking risk.

 

 

10. Is 6063 aluminum suitable for bending?

 

Yes, 6063 aluminum is highly ductile, making it ideal for bending and forming processes without cracking. It is widely used in extrusions for architectural profiles, tubing, and decorative applications.

 

 

11. Can you anodize 6063 aluminum?

 

Yes, 6063 aluminum is highly suitable for anodizing. Its excellent surface finish and chemical composition allow for vibrant colors and corrosion-resistant coatings, making it perfect for decorative and architectural parts.

 

 

 

 

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