5-Axis CNC Machining Services：What are the Reasons for the Popularity of 5-Axis CNC Machining Services?

Learn more about 5-axis CNC machining services and the benefits of using 5-axis CNC machining for your project.

5-axis CNC machining is a multifunctional machining process that realizes subtractive machining technology. Through this process, a CNC machined part is cut into shapes, and a final part is delivered by using tools working on 5 axes. 5-axis CNC machining is widely welcomed due to its high precision, high efficiency and high repeatability. The process first uses the original computer-aided design (CAD) file to help program the tool path, all of which are managed by computer numerical control (CNC). Once these tool parts are programmed into a language that the CNC machine tool can understand, the process can be fully automated, which means there is a minimal manual process.

In the simplest terms, 5-axis CNC machining services include the use of CNC machine tools (computer numerical control) to move parts or tools along 5 different axes at the same time. Just like a CNC machining center, a 5-axis machine has three linear axes. However, a 5-axis CNC machining center has two additional rotation axes, which can take one of two basic forms.

One is to use a rotating table, and the other is to incorporate the rotating shaft into the main shaft and main shaft of the machine. It can process very complex CNC machining parts, which is why 5-axis CNC machining is particularly popular?
 

What is the cost of 5-axis CNC machining?

The cost of 5-axis CNC machining depends on the project at hand and the number of CNC machining parts being produced. In addition to the higher cost of purchasing a 5-axis CNC machine tool, 5-axis CNC machining requires more settings before it can start production. This higher initial setup cost, during the pre-production period, can make a three-axis CNC machining machine with a lower volume or one-off ratio than the equivalent CNC machining parts.

This is understandable, because 5-axis CNC machine tools are inherently more complex and dynamic than other types of CNC machine tools with fewer axes. 5-axis CNC machining and milling machines are also more time-saving, because they are calibrated to complete CNC machining parts without any intervention. Usually, only one operation is required to complete CNC machining parts, so downtime is greatly reduced. Reduced fixing requirements, which is particularly beneficial for more organic and more complex CNC machining parts.

Quality finishing

Due to the advanced performance of 5-axis CNC machining cutting tools, high-quality CNC machining is possible. This is because on a 5-axis CNC machine tool, the tool can be shortened. This reduces the vibration of the tool, thereby reducing the chance of "tremolo" signs and ensuring a smoother surface treatment of CNC machined parts in the final part. The time-consuming and expensive need for manual trimming can be almost completely eliminated, because the 5-axis CNC machining machine can closely follow the contour geometry. Traditionally it is more difficult to process.

Faster output

Due to the high speed and increased automation of 5-axis CNC machining, little intervention or manual processing is required. This is often referred to as "one-shot processing" and "one-shot processing." Multi-axis means that the entire CNC machined part can be cut at once, instead of requiring several operations to complete the final CNC machining zero. This in turn leads to faster output capacity.

Can produce more complex shapes CNC machining parts

5-axis CNC machining can produce very complex geometric shapes. For example, CNC machining parts and castings include many different functions. In the past, a large number of settings were required to machine and complete the desired shape. However, there is only one setting. In most cases, 5-axis CNC machining only needs one fixture to complete the precise requirements of CNC machining parts.

Using 5-axis CNC machining service to process molds can complete mold processing faster, deliver faster, and better ensure the quality of CNC machining of parts. Mold processing and modification will become easier.